Valve (i).

A mechanical device for altering the basic tube length of a brass instrument by a predetermined and fixed amount while it is being played.

1. Function and description.

2. History.

3. Compensating and key-changing valves.

PHILIP BATE/EDWARD H. TARR

Valve (i)

1. Function and description.

It is a useful, if not strictly accurate, convention to call the lowest vibration frequency theoretically possible in a given air column (mainly governed by its length) the ‘fundamental’, and its overtones ‘harmonics’ (the fundamental and the harmonics being referred to collectively as ‘partials’), even if they do not quite form a mathematically true harmonic series (for a stricter definition of these terms See Sound, §5(ii)). Ex.1 shows, up to the 16th partial, the notes theoretically obtainable from an 8' tube, and the portions of the series used for musical purposes on three types of simple or unmechanized brass instrument. Partials 7, 11, 13 and 14 are out of tune with the equal-tempered scale. (For a discussion of the resonance properties of air columns, see Acoustics, §IV). Although some skilled players can extend the upper range by eight or more harmonics, such a sequence clearly has little potential in music based on the chromatic scale. If, however, the air column is lengthened by an appropriate amount, a new fundamental and its attendant series of harmonics will be introduced. The valve accomplishes this by, in effect, introducing extra lengths of tubing. Three valves – to lower the fundamental of the primary tube by a semitone, a whole tone and three semitones respectively – when used singly and in combination make available seven different fundamentals. Ex.2 shows how the player can command a chromatic scale with a selection of harmonics from the seven corresponding series. The sounds under 1 are fundamentals. Partials 7, 11, 13 and 14 have been omitted as they are out of tune with the equal-tempered scale and are not used by valved instruments; 15 is seldom used in practice, though the note is a good one. The lines with arrows show the fingering. The void notes between partials 5 and 16 are used only occasionally, for convenience in fingering, since the equivalent sounds can usually be better tuned with standard fingering.

In most brass instruments of fairly narrow bore (trumpets, cornets etc.) the fundamental is not usually playable and the useful scale begins on the 2nd partial, an octave above. In wide-bore instruments (e.g. tubas) the fundamental is a valuable note; three valves, however, are not sufficient to connect it chromatically with its octave. A fourth valve, bringing in additional tubing to lower the pitch of the instrument five semitones, fills the gap when combined with the basic three valves in different ways and thus renders the instrument fully chromatic from the fundamental upwards. An inherent defect in any additive valve system, however, is that a supplementary tube designed to lower the pitch of an instrument by a given amount will be too short to do this if the main tube has already been lengthened by another supplement. Thus notes requiring the use of two or more valves together tend to be sharp – as much as a semitone in some instances where all three essential valves are combined. On small instruments the player can usually ‘pull’ or ‘lip’ the defective notes into tune, but on the larger ones this is hardly possible; consequently, on a tuba, a fifth or even sixth valve may be added to improve intonation. The extra valves are arranged differently by different makers, or according to the ideas of particular players; in six-valve instruments the commonest arrangement is for the fourth and sixth valves to supply a perfect 4th and perfect 5th respectively. The fifth valve is then tuned to an approximate semitone which can be used to fill in deficiencies elsewhere.

The ‘ascending third valve’ was until recently favoured by many orchestral and solo horn players, especially in France. In this system the third valve, instead of adding a supplementary section, cuts out a section of the main tube, thus raising the pitch of the instrument. An ‘independent’ valve system introduced by Sax of Paris in 1852 comprised six valves, each of which added its own complete length of supplementary tubing to lower the fundamental by a semitone more than the preceding length. Thus, using the open note and then each valve in turn, the player could command seven different harmonic series. As applied to the trombone this system had some success, but the weight of the necessary tubing and the generally unfamiliar fingering led to its ultimate disappearance.

Three types of valve are in use today – the piston valve (Fr. piston; Ger. Pump(en)ventil, Périnet-Ventil; It. pistone), the rotary valve (Fr. cylindre rotatif; Ger. Drehventil, Zylinderventil; It. cilindro rotativo) and the double piston or Vienna valve (Fr. piston double; Ger. Wiener Ventil). The first two are used by most brass players and appear to be equally favoured. The Vienna valve (Ger. Wiener Ventil) is employed today only on horns, and only in the area around Vienna. According to Pierre, 1890, a related version was once very popular with Belgian instrument makers to the extent that it was called système belge.

The piston valve consists of a cylindrical outer casing of brass and the piston or ‘pump’. The latter is a cylinder of thin sheet metal ground into the casing with abrasives so as to be as airtight as possible while able to move freely. It is held at rest in the ‘up’ position by a spring, either above or below it (the latter is cheaper), according to the preference of the maker. Frequently it is made of, or plated with, some metal of low friction when opposed to brass. The casing is perforated to correspond with the main tubing of the instrument and has elbows leading to the supplementary tubing or ‘valve slide’, which is telescopic and may be pushed in or out for tuning purposes or withdrawn entirely to drain off the moisture that condenses during playing. The structure and interconnection of a normal cluster of three valve cases is shown in fig.1. The wall of the piston is also perforated and is fitted with three transverse tubes so placed that when the piston is in the up position one of these provides a direct passage through the valve, and when it is down the others divert the windway through the supplementary tubing, thus adding its length to the main tubing of the instrument (see fig.2).

The rotary valve also has an outer casing perforated to accommodate the main and supplementary tubing, but the perforations are all in the same plane, placed at four points equidistant from each other. Two tangential passages are arranged so that when the inner part, or rotor, is at rest there is a clear passage through the valve. A quarter-turn of the rotor diverts the windway through the valve slide, which is essentially similar to that of a piston valve (see fig.3). (The rotor may be turned from solid metal or may be built up from sheet.)

Complications arise, however, in converting a downward finger pressure into rotational movement. Thus various return mechanisms have been devised. The earliest non-tubular valves (Ger. Federstecher; first developed in Leipzig in 1821) were activated by a rod around which a spring was wound, both of these elements being enclosed in a short casing otherwise much resembling that of the modern piston valve. Josef Kail’s Vienna valves of 1823 were activated by touchpieces attached to long flat springs, a system which was subsequently employed by C.A. Müller of Mainz (first working for Schott and then on his own). In his patent of 1830 Leopold Uhlmann displayed a type of clockspring in a separate casing anchored to a fixed axle (placed at some convenient point on the instrument) and to the inside of its own casing. To the outside of this is attached the touchpiece, which remains up at rest. The touchpiece is linked to the rotor by a crank and a connecting rod, so that pushing down on it causes the rod to rotate as far as two buffered ‘stops’ will allow, at the same time winding up the spring a little. With the release of pressure the spring reverses the movement (see fig.4). When well made this mechanism proves entirely satisfactory, but it is somewhat prone to wear and inadvertent damage.

A mechanism (Ger. Spiralfederdruckwerk) developed in the 1840s eliminated the clock spring and casing. Here the touchpiece is kept at rest by a simple spiral spring wound round its axle. A further development was the ‘American string action’ (Ger. Schurmechanik), patented in 1848 by Thomas D. Paine of Woonsocket, Rhode Island, and also taken up in 1855 by Wenzel Schamal in Prague, on Kail’s suggestion. This system also employs a spiral spring at the axle of the touchpiece, from which a connecting rod passes close to the associated valve casing (thereby eliminating the articulated crank), carrying near its end a loop of fine cord anchored to it at two points (at a distance from each other about equal to the valve’s diameter). The cord passes round a pulley on the rotor spindle to which it is also fastened (see fig.5). This arrangement gives an efficient and silent rotary motion, its only disadvantage being the possible breaking of the cord. String action was also part of the US patent granted in 1866 to Isaac Fiske of Worcester, Massachusetts, for a cornet with three rotary valves activated by vertical rods passing through a casing containing the spring – an arrangement which, except for the string action, very closely resembled one for which Joseph Higham had already obtained a British patent in 1857.

A completely different return mechanism involved long cumbersome levers mounted on leaf springs. It was developed in Bavaria from about 1828 to 1840 and can also be found on instruments by Hirsbrunner (Sumiswald) and certain Saxon makers. Trumpets with two valves of this type, usually with the half step fingered ‘1’ and the whole step ‘2’, can be found on steel engravings of intinerant or peasant musicians into the late 1880s (see fig.6).

It is not difficult to explain why the Vienna or double piston valve (see fig.7), once so popular in central Europe, has passed almost completely out of use. Its chief advantage lies in its right-angled windways, producing a gentler tone than is currently in vogue.

Valve (i)

2. History.

The first recorded idea for altering the sounding length of a brass instrument other than by means of detachable crooks must, it seems, be credited to Ferdinand Kölbel (fl 1735–69), a Bohemian musician active in St Petersburg. He first demonstrated his chromatic horn, Amor-Schall, in 1766. A surviving drawing (see Porfir'yeva and Stepanov, 1998) reveals that his was a kind of omnitonic horn with six push-buttons activating a return mechanism allowing the instrument's tonality to be changed instantaneously. Kölbel's invention bore no fruit. Nor did that of Charles Clagget, an Irishman, who in 1788 obtained an English patent for his ‘Cromatic Trumpet and French Horn’. This invention consisted of twinned instruments a semitone apart, with a kind of rotary valve operated by a lever at the mouthpiece end activating first one, then the other instrument. In July 1814 Heinrich Stölzel, a horn player in the court orchestra of Pless, brought to Berlin a horn equipped with two tubular valves (for lowering the pitch of the instrument by a whole tone and a semitone respectively), which he claimed as his invention. This was taken up and exploited by the firm of Griesling & Schlott. Stölzel’s idea was to make it unnecessary for a horn player to carry a full set of crooks for all keys. His device permitted the transposition of an F horn into E, E or D without extra crooks.

In the meantime Friedrich Blühmel, a works band musician, had contested Stölzel’s primacy with the ‘box’ valve (Ger. Kastenventil; see fig.8), which he demonstrated in 1816 on a trumpet and a horn, each with two valves. He then showed a three-valved trombone in February 1818. Instruments with box valves survive in the large collections in Berlin, Nuremberg and Brussels. After considerable litigation, the two men finally joined forces. Together they secured a ten-year Prussian patent for both kinds of valve on 12 April 1818, Stölzel furthermore buying out Blühmel’s rights for 400 thalers. It is important to note that it was not the specific type of valve, but rather the general principle as applied to brass instruments, which the patent office considered protectable. Later patent applications were often refused for this reason.

Stölzel’s tubular valve (or ‘Stölzel valve’; Ger. Schubventil, Fr. piston Stoelzel), in which the lower part of its casing also serves as a windway (see fig.9), is the most common type found on instruments made before 1850, the surviving instruments often having two such valves. The first were made for Stölzel by Griesling & Schlott of Berlin (c1816–18). Their design was copied very soon by J.F. Anderst (St Petersburg, 1825), Labbaye and Halary (Paris, 1827), Pace and Köhler (London, after 1830), and even James Keat for Samuel Graves (Winchester, NH, c1837). In London, chromatic Russian brass instruments (a gift to the Second Life Guards band from Tsar Nicholas I, who had purchased such instruments from Griesling & Schlott in 1824) were heard as early as 6 May 1831, and a ‘Russian Valve or Stop Trumpet’ is illustrated on p.38 of the elder Harper’s Instructions for the Trumpet of 1835. Despite the somewhat constricted cross-tubes of the piston and the sharp angles involved, valves of this type were still in use on inexpensive French cornets as late as 1916, no doubt because they were relatively easy to make.

When their patent expired in 1828, Blühmel and Stölzel applied for a new one, this time for a rotary valve (which they called Drehbüchsenventil), which both of them had worked on even before their first patent was granted; Blühmel had had a trumpet fitted out with an early kind of rotary valve by 1819. The authorities refused their application, however, for the reason mentioned above. A horn built by an unknown maker between 1828 and 1831, with two of Blühmel’s rotary valves, survives in the Musikinstrumenten Museum, Markneukirchen (for illustration see Heyde, 1987, p.129). It remained for Kail and J.F. Riedl to make the most of this kind of valve (see below).

The next valve to claim attention was a ‘transverse spring slide’ (British patent no.5013 of 1824) devised by John Shaw of Glossop, Derbyshire, a farmer and part-time brass worker. Its application required that a large part of the main tube of the instrument take the form of a long narrow U, much like the slide of the trombone. Both limbs of the tube passed through twin pairs of piston cases set perpendicular to the plane of the U, and these were bridged by two pistons connected at the top by a cross-tube. When depressed, the paired pistons either short-circuited a section of the main tube or cut in an extra length (see fig.10). No surviving examples are known, and it seems likely that the complexity of the arrangement kept it from being generally adopted.

The twin piston cases of the transverse spring slide anticipated to some extent the Vienna valve, which is still in limited use today. A forerunner, with long rods to activate the valves, was built in 1820 by Christian Friedrich Sattler of Leipzig. The first usable double-piston valve was developed by the horn player Joseph Kail and the maker Joseph Felix Riedl, who were granted a ten-year privilege on 1 November 1823 in Vienna for a two-valved trumpet. This form was eagerly imitated in southern Germany, Saxony and Mainz but had the disadvantage of allowing condensed water to squirt out, for which reason they were nicknamed Spritzerventile. The addition of a third valve is attested by an illustration in Andreas Nemetz’s Allgemeine Trompeten-Schule (Vienna, 1828). Leopold Uhlmann made an improvement in 1820 by adding cork buffers which eliminated the squirting; he was not the inventor of this kind of valve, as is sometimes claimed. A far-reaching aspect of Uhlmann’s privilege, however, was its barrel or clock-spring action (Ger. Trommeldruckwerk) described in §1 above.

There were several variants of double-piston valves which strictly speaking are not ‘Vienna’ valves. The most common were the ‘Mainz valves’ made by C.A. Müller, the touch pieces of which are activated by elegant leaf springs. There were several generations of these valves, known as Altmainzer Maschine (1830–40), alte Neumainzer Maschine and Neumainzer Maschine (from c1833). Another is the so-called Hanoverian model (Heyde, 1987) of the 1840s, also called système belge (Pierre, 1890), which is held with the valve slides pointing up, the valves being activated by a squat piston-type return mechanism mounted parallel to and at the lower part of the slides. Finally, there were the double-piston valves patented in England on 3 April 1849 by Richard Garrett. His ‘registered double piston cornopean’ is held with the valve slides pointing down; they are activated by simple touchpieces mounted directly at the top of the moving parts. One example of each of these three systems survives in the Bad Säckingen Trumpet Museum.

Not long after, another important type of valve was designed in Prussia, the Berlin valve (Ger. pl. Berliner Pumpen). Formerly attributed to Wilhelm Wieprecht, an important figure in German military music, it is now believed to have been developed in 1827 by Stölzel, and independently by Wieprecht in 1833. Both their patent applications were refused, again for the reason given above. According to Heyde, the inlet and outlet of Stölzel’s valve slides are on the same side of the casing, whereas Wieprecht’s are on opposite sides so that the valve slide (which often is fixed and does not slide at all) forms a loop passing around or under the casing. Through Wieprecht’s influence, instruments with Berliner Pumpen made by Mortiz soon became standard in all Prussian military bands. When the young Belgian Adolphe Sax established himself in Paris in 1842 he immediately (and without acknowledgment) began to make the Prussian type of valve, calling them cylindres, and through the Distin family the Sax version became well known in England (1844–53).

A rotary-action valve (‘Rad-Maschine’) with Trommeldruckwerk, designed by Kail and Riedl, was given a privilege on 11 September 1835. Except for changes in its driving mechanism, this has hardly been improved on since. A trumpet with a form of rotary valve had been produced in the USA by Nathan Adams of Boston, some time before 1825. Another trumpet, with two primitive (and leaky) rotary valves operated by levers, was built around this time by the otherwise unknown Swiss makers Schupbach & Guichard in Yverdon. Adams also built a ‘permutation trumpet’ in 1825 in which paired internal vanes diverted the main windway into and out of the supplementary slides. Other American workers – Paine about 1848, and J. Lathrop Allen, about 1850 – produced practical rotary valves, examples of which survive. The small-diameter rotor adopted by Allen, however, necessitated some distortion of the windways. A French invention termed ‘valvules’, which operated on the same principle as Adam’s permutation trumpet, was patented in 1834 by the horn player J.E. Meifred and the mechanic Deshays, but proved too costly to pursue.

For some reason the very efficient rotary valve did not become popular in France or England. A few rotary-type instruments were made by A. Courtois, Gautrot and Sax in Paris, by Distin in London and by Higham in Manchester. It was only after World War II, with the wide-bore German orchestral horn superseding the old French model, that the rotary valve became familiar in Great Britain. The German type of horn and trumpet had been introduced about a century earlier into the USA, but rotary-valved trumpets were supplanted by those with piston valves after about 1870.

In 1838 John Shaw took out a patent for what he called ‘patent swivel valves for brass instruments’, and J.A. Köhler acquired the right to manufacture instruments with such valves for a ten-year period. A year or two later Köhler brought out an improved version called the New Patent Lever valve. This was very similar to the plaques tournantes or disques mobiles which the Parisian maker Halary (ii) had developed (but not patented) in 1835. Köhler sold a number of instruments with disc valves to the British Army, and no fewer than 18 to the band of the Crystal Palace at its opening in 1854. This type of valve, however (Ger. Scheibenventil), with one disc rotating against another fixed one containing the valve slides (see fig.11), generated too much friction to work rapidly enough, and it never gained acceptance.

In 1838 François Périnet of Paris redesigned and patented (French patent no.9606, 27 October 1838) the tubular valve to its present form, now called the piston valve. He eliminated the sharp angles which had been a feature of the tubular valve, whose windways pass through the bottom of the valve casings. Sax and other French makers soon adopted Périnet’s valve (although they continued to make brass instruments with tubular valves and with cylindres as well). Piston-valved trumpets became standard not only in France, but also in England and, after about 1870, in the USA. In the 1930s, such trumpets became known in Germany and Russia as ‘jazz trumpets’; after World War II they saw nearly universal use except in a few Germanic tradition-conscious orchestras such as the Berlin and Vienna POs. (After 1965, following the lead of Adolph Herseth of the Chicago SO, rotary-valved trumpets began to be reintroduced for certain works of the symphonic repertory.)

After Périnet’s invention and apart from the compensating devices mentioned below, there now remained little for instrument makers to do beyond improving the layout of either rotary or piston valves and their cross-passages to keep them free of constriction and to improve response. New alloys were introduced, notably Monel metal for piston valves, to reduce friction. Engelbert Schmid in Kirchheim (1980) had made the most recent improvements to rotary valves (and horn design). One new type, the Thayer axial valve, invented in 1976 by Orla Ed Thayer (b 1 April 1920) of Waldport, Oregon, should be mentioned (with four US patents between 1978 and 1984). A cross between the box valve and the rotary valve, it has been used with great success on trombones; only its size precludes its use on higher-pitched brasses. A related design is the ‘free-glow’ valve of René Hagmann in Geneva (with Courtois, 1996).

Valve (i)

3. Compensating and key-changing valves.

Modified piston or rotary valves have been employed for two additional functions: to compensate for the increasing sharpness in pitch when two and three valves are used; and to make a brass instrument playable in two or even three different keys by adding supplementary lengths of tubing. The ancestor of both these systems is generally considered to be Besson’s registre of 1856: a long fourth valve placed horizontally, through which all the supplementary valve slides passed. A still earlier system, however, with a horizontal piston and barrel which closes or extends the tuning slide, was registered by J.B. Ziegler on 7 May 1847.

The first true double horn in B/F, its rotary valves possessing two-storey windways, was built from 1896 and registered on 13 November 1897 by Fritz Kruspe of Erfurt after an idea by the horn player F.A. Gumpert. Countless models have been derived from it, including the triple horn in F/B/F alto (or even B soprano), developed from 1958 by Paxman of London after the ideas of the horn player Richard Merewether.

‘Compensating’ brass instruments, however, do not require in principle an additional valve for intonation correction, for their valves have additional windways automatically throwing into play extra loops of tubing when used in combination. The most successful compensating system was that of D.J. Blaikley of Boosey & Co. (1874, patented in 1878). On trumpets and cornets such a system invariably results in a stuffy response, but on euphoniums and tubas, with their wider and more conical bore, Blaikley’s system is efficient and has been widely accepted. A slight disadvantage is that the additional windways have no slides and are thus difficult to clean.

Numerous later inventions were too complicated to have lasting success (see Heyde, 1987). J.-B. Arban (1825–89), a professor at the Paris Conservatoire who was almost obsessively concerned with intonation, invented several cornets with compensating systems (his first developed with Sax and demonstrated in 1848). The first compensating ‘Cornet Arban’ (1883; earlier cornets with a non-compensating system, made by Courtois for Arban, were also so-called), manufactured by Auguste Mille, had a lever to lengthen the third valve slide, and a barillet (a quick-change rotary valve) that lowered the pitch from C to A (with integrated levers that lengthened the first and second slides accordingly). The second (1884) had an extremely complex compensating system on the first and third valve: no less than ten different tubes emanated from the first valve (one example survives in the Kampmann Collection, Paris). The ‘noveau Cornet Arban’ of 1887, produced with L. Bouvet, was a double instrument in C and A: a fourth valve activated by the index finger of the left hand made the key change, and there were two slides per valve. It required an elaborate chart for its 21 fingerings. Even though Arban simplified this system over the following year, after his death the Conservatoire returned to the simple three-valved cornet.

Undeterred, Martin Lessen, who in 1983 had presented a Benge-built four-valve C trumpet after Arban’s system, obtained a US patent in 1991 for a compensating C trumpet with only three valves, following the Blaikley system and built by Zigmund Kanstul. The third valve slide passes through valves one and two; a true innovation is that the corrective additional lengths of tubing are contained within the first and second pistons. The advantage of Lessen’s instrument is that traditional fingerings can be retained. Time will tell if it is free-blowing enough.

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